膜法绿色制糖技术研究进展

doi:10.12034/j.issn.1009-606X.218209

过程工程学报 ›› 2018, Vol. 18 ›› Issue (5): 908-917.DOI: 10.12034/j.issn.1009-606X.218209

• 中科院过程工程所60周年特邀 • 上一篇下一篇

膜法绿色制糖技术研究进展

罗建泉^1,2，杭晓风 ¹，刘威¹，王兆帅¹，陈向荣¹，黄日波³，万印华^1,2^*

1. 中国科学院过程工程研究所生化工程国家重点实验室，北京 100190 2. 中国科学院大学化工学院，北京 100049 3. 广西科学院，广西南宁 530007

收稿日期:2018-05-18 修回日期:2018-05-24 出版日期:2018-10-22 发布日期:2018-10-12
通讯作者: 万印华 yhwan@home.ipe.ac.cn
基金资助:
中国科学院重点部署项目;广西科技重点专项

Research progress on green production of sugar from sugarcane by membrane technology

Jianquan LUO^1,2, Xiaofeng HANG¹, Wei LIU¹, Zhaoshuai WANG¹, Xiangrong CHEN¹, Ribo HUANG³, Yinhua WAN^1,2*

1. State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
2. Collage of Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
3. Guangxi Academy of Science, Nanning, Guangxi 530007, China

Received:2018-05-18 Revised:2018-05-24 Online:2018-10-22 Published:2018-10-12
Contact: Wan Yin-hua yhwan@home.ipe.ac.cn

摘要/Abstract

摘要： 介绍了膜法绿色制糖技术在实验室、现场中试和示范工程方面的研究进展，对甘蔗压榨汁的澄清、脱色和浓缩提纯过程中的选膜研究进行了综述，分析比较了陶瓷膜和有机膜的优劣，重点介绍了膜浓缩液中残糖回收、膜污染机理及清洗策略，展望了膜法绿色制糖技术工业化亟需解决的问题.

关键词: 超滤, 纳滤, 蔗汁, 蔗糖, 糖蜜

Abstract: The green production of sugar by membrane technology is promising because the impurity removal, clarification, decolorization and concentration of sugarcane juice can be achieved by only physical separation. This technology has the advantages of not adding harmful substances, efficient, automatic and stable process, full utilization of by-products and product diversification. In this review, the research progress on green production of sugar from sugarcane by membrane technology in lab-scale experiments, pilot-scale tests and demonstration project was introduced respectively. The studies on membrane selection for sugarcane juice clarification, decolorization and concentration/purification were summarized, and the performances of ceramic and organic membranes were compared and analyzed. It was concluded that the ultrafiltration membrane with pore size from 30 nm to 100 nm was suitable for the clarification of sugarcane juice, and a loose nanofiltration membrane could achieve both high color retention and high sucrose transmission, while a tight nanofiltration was selected for the separation of sucrose and reducing sugar/salt in order to further increase the purity of juice. The recovery of residual sucrose from the membrane retentate, membrane fouling mechanisms and cleaning strategies were underlined. Diafiltration operation could recover most of sugar in the membrane concentrates, leading to a high sucrose recovery of up to 98% in the clarification and decolorization stages. Permeate flux of the ultrafiltration was dominated by membrane fouling, while for the nanofiltration, osmotic pressure played a more important role in the flux decline. Recently, the demonstration project for green production of sugar by membrane technology was successfully constructed in Guangdong Province, China, and the continuous and stable operation of such membrane filtration system was achieved, and the first batch of white sugar refined by membrane technology in China was obtained. Beside, several issues (e.g. pretreatment optimization, on-line monitor system upgradation, membrane fouling control, highly-valued product development and marketing as well as cost accounting) that need to be addressed for the industrialization of sugarcane juice refining by membrane technology were discussed.

Key words: 超滤, 纳滤, 蔗汁, 蔗糖, 糖蜜

罗建泉杭晓风刘威王兆帅陈向荣黄日波万印华. 膜法绿色制糖技术研究进展[J]. 过程工程学报, 2018, 18(5): 908-917.

Jianquan LUO Xiaofeng HANG Wei LIU Zhaoshuai WANG Xiangrong CHEN Ribo HUANG Yinhua WAN. Research progress on green production of sugar from sugarcane by membrane technology[J]. Chin. J. Process Eng., 2018, 18(5): 908-917.

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膜法绿色制糖技术研究进展

Research progress on green production of sugar from sugarcane by membrane technology

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