欢迎访问过程工程学报, 今天是

过程工程学报 ›› 2024, Vol. 24 ›› Issue (1): 27-35.DOI: 10.12034/j.issn.1009-606X.223117

• 研究论文 • 上一篇    下一篇

矿焦耦合反应对焦炭溶损行为的影响

韩嘉伟, 孙洋, 窦明辉, 郭瑞, 孙章*   

  1. 华北理工大学化学工程学院,河北 唐山 063210
  • 收稿日期:2023-04-14 修回日期:2023-06-12 出版日期:2024-01-28 发布日期:2024-01-26
  • 通讯作者: 韩嘉伟 HanJW320@163.com
  • 基金资助:
    基于矿焦耦合反应的高强度高反应性焦炭的溶损行为

Effect of ore-coke coupling reaction on coke solution loss behavior

Jiawei HAN,  Yang SUN,  Minghui DOU,  Rui GUO,  Zhang SUN*   

  1. College of Chemical Engineering, North China University of Science and Technology, Tangshan, Hebei 063210, China
  • Received:2023-04-14 Revised:2023-06-12 Online:2024-01-28 Published:2024-01-26

摘要: “双碳”目标对高炉低碳冶炼提出了更高的要求,从矿焦耦合反应入手评价焦炭质量对理解焦炭在高炉内反应行为、降低高炉碳排放具有重要意义。为了探究矿焦耦合反应过程中焦炭的溶损行为,利用自制支撑式大型热重检测装置对两种具有不同热态性能的焦炭与烧结矿、焦炭与球团矿进行矿焦耦合实验,分析矿焦耦合反应过程中矿石还原度及焦炭碳素溶损率,并对反应前后焦炭的尺寸、光学组织结构、气孔结构进行检测。结果表明,焦炭与球团矿耦合反应的总失重率大于焦炭与烧结矿耦合反应的总失重率,而且焦炭的碳素溶损率和矿石还原度呈正线性相关,提炼拟合方程斜率k值为耦合反应参数以表征矿焦共同反应的耦合程度;焦炭与球团矿耦合反应的k值是焦炭与烧结矿耦合反应的k值的1.94~2.69倍,提高矿石还原性可以增加矿焦反应耦合程度,加剧焦炭表面孔壁溶蚀,导致焦炭溶损缩核程度增加,但可以减弱矿焦耦合反应对焦炭内部光学组织的侵蚀;而提高焦炭反应性则降低了矿焦耦合反应的k值,矿焦反应耦合程度减弱,能够缓解矿焦耦合反应对焦炭气孔溶损行为的影响,减小焦炭的溶损缩核程度,但是会加剧对焦炭内部光学组织的侵蚀。因此焦炭与矿石的性能相匹配才能表现出较高的耦合程度,减缓焦炭强度降级,从而提高高炉效率。

关键词: 焦炭, 矿焦耦合反应, 溶损行为, 光学组织, 气孔结构

Abstract: The carbon peaking and carbon neutrality goals has proposed higher standards for the low carbon ironmaking of blast furnace. The evaluation of coke quality from the ore-coke coupling reaction is of great significance for understanding the reaction behavior of coke in blast furnace and reducing the carbon emission of blast furnace. To investigate the solution loss behavior of coke during the ore-coke coupling reaction, the ore-coke coupling experiment on two kinds of coke with different thermal properties with sinter and pellet were carried out by the home-made supported large-scale thermogravimetric detector. The carbon solution loss rate of coke and the ore reduction degree during reaction were analyzed, and the size, optical textures, and pore structures of cokes before and after the reaction were measured. The results showed that the total weight loss ratio of the coke-pellet coupling reaction was more than that of the coke-sinter coupling reaction, and the carbon solution loss rate of coke had a positive correlation with the reduction degree of ore. The slope k value of the fitting linear equation was proposed as the coupling reaction parameter to characterize the ore-coke coupling degree, and the k values of the coupling reactions between cokes and pellet were about 1.94~2.69 times higher than that of cokes and sinter, which indicated that improving the reducibility of ore can increase the coupling degree of the ore-coke co-reaction. Also, the greater coupling degree could aggravate the erosion of the pore wall on the surface of cokes and increased the solution loss and shrinkage degree of cokes, but it can weaken the erosion of the internal optical structures for cokes by the ore-coke coupling reaction. However, improving the reactivity of coke could reduce the k value of the ore-coke coupling reaction, and the coupling degree of the ore-coke co-reaction was weakened, which can mitigate the effect of ore-coke coupling reaction on the erosion of coke pores and reduce the solution loss and shrinkage degree of coke, but it can aggravate the erosion of the internal optical structure for cokes. Therefore, matching the performance of coke and ore can get the higher coupling degree of the ore-coke co-reaction, which can weaken the degradation of coke strength, and improve the efficiency of blast furnace.

Key words: coke, ore-coke coupling reaction, solution loss behavior, optical texture, pore structure