基于CFD模拟的新型径向流搅拌桨设计

doi:10.12034/j.issn.1009-606X.217106

过程工程学报 ›› 2017, Vol. 17 ›› Issue (4): 677-683.DOI: 10.12034/j.issn.1009-606X.217106

基于CFD模拟的新型径向流搅拌桨设计

孙东东¹, 郑志永^1*, 李晶², 詹晓北¹, 高敏杰¹, 金亚楠¹

1. 江南大学生物工程学院工业生物技术教育部重点实验室，江苏无锡 214122； 2. 南京理工大学环境与生物工程学院，江苏南京 210094

收稿日期:2017-01-09 修回日期:2017-02-13 出版日期:2017-08-20 发布日期:2017-08-16
通讯作者: 郑志永 zhiyong@jiangnan.edu.cn
基金资助:
生物制造反应过程技术与装备;高密度、高粘度发酵过程关键技术与装备

Design of a Novel Radial Flow Impeller Based on CFD Simulation

Dongdong SUN¹, Zhiyong ZHENG^1*, Jing LI², Xiaobei ZHAN¹, Minjie GAO¹, Yanan JIN¹

1. Key Lab. Ind. Biotechnol., Ministry of Education, School of Biotechnology, Jiangnan University, Wuxi, Jiangsu 214122, China;
2. School of Environmental and Biological Engineering, Nanjing University of Science and Technology, Nanjing, Jiangsu 210094, China

Received:2017-01-09 Revised:2017-02-13 Online:2017-08-20 Published:2017-08-16
Contact: Zhi-Yong Zheng zhiyong@jiangnan.edu.cn

摘要/Abstract

摘要： 用CFD软件模拟了3种传统径向流搅拌桨—平直叶式、半圆管式和非对称抛物线式搅拌桨的功率消耗和泵送能力等搅拌性能，研究了不同桨叶结构和尺寸对搅拌桨功率准数和泵送能力的影响，设计扇环抛物面桨叶结构，比较了新型桨与传统桨的功率准数、泵送效率等搅拌性能和轴向投影面积率的差异. 结果表明，桨叶外缘顶点曲率增大可减小功率准数和提高泵送效率，轴向高度减小可使功率准数降低但对泵送效率提升不大. 基于空间自由曲面设计的带有新型非对称扇环抛物面桨叶的搅拌桨操作性能最佳，比非对称抛物线式搅拌桨功率准数下降30.8%，泵送效率提高22.6%. 新型搅拌桨轴向投影面积率比非对称抛物线式搅拌桨增加21.5%，能用于气液分散操作.

关键词: 搅拌桨设计, CFD模拟, 功率准数, 泵送效率, 扇环抛物面桨叶

Abstract: The CFD simulations were carried out to study the power consumption and pumping performance of three traditional radial flow impellers—flat blade disc turbine, semi-circular disc turbine and asymmetric parabolic disc turbine BT (Bakker Turbine). The influence of various blades structure and size on the power number and pumping capacity of impellers was investigated. A novel impeller with annular sector paraboloid blades was designed and proposed. The stirring performance such as power number, pumping efficiency and axial projection area ratio between the new designed impellers and traditional impellers were compared. The results showed that increasing the vertex curvature of the blade outer edge would reduce the power number and improve the pumping efficiency. Reducing the axial height of the blade outer edge would also reduce the power number, but the pumping efficiency was not improved. The impeller FT (Fan-shaped Turbine) with a novel asymmetric annular sector paraboloid blade based on spatial free-form surface design showed the best operational performance. Compared with BT impeller, the power number of the fan-shaped turbine was decreased by 30.8%, the pumping efficiency was increased by 22.6%, and the axial projection area ratio of impeller was increased by 21.5%. The novel impeller would have a promising application in gas-liquid dispersion operations.

Key words: design of impeller, CFD simulation, power number, pumping efficiency, annular sector paraboloid blade

孙东东郑志永李晶詹晓北高敏杰金亚楠. 基于CFD模拟的新型径向流搅拌桨设计[J]. 过程工程学报, 2017, 17(4): 677-683.

Dongdong SUN Zhiyong ZHENG Jing LI Xiaobei ZHAN Minjie GAO Yanan JIN. Design of a Novel Radial Flow Impeller Based on CFD Simulation[J]. Chin. J. Process Eng., 2017, 17(4): 677-683.

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基于CFD模拟的新型径向流搅拌桨设计

Design of a Novel Radial Flow Impeller Based on CFD Simulation

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