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    Extraction of vanadium and zinc by sulfuric acid leaching from descloizite
    Kelun ZHANG Bo LI Yonggang WEI Hongao XU
    The Chinese Journal of Process Engineering    2021, 21 (11): 1297-1303.   DOI: 10.12034/j.issn.1009-606X.220376
    Abstract390)      PDF (1180KB)(157)       Save
    Vanadium lead zinc ore contains a variety of valuable metals with high V grade and high economic value. In this work, vanadium and zinc were extracted from the mine by sulfuric acid leaching method, and the thermodynamics of the leaching process was analyzed. The effects of sulfuric acid concentration, liquid-solid ratio, leaching time, stirring rate and leaching temperature on the leaching rate of vanadium, lead and zinc were studied through conditional experiments. The results showed that the hydrolysis of V in the leaching solution and hydrolysis products containing V remained in the leaching residue at high pH and higher temperatures, which affected the leaching rate of V. The optimum leaching conditions were as follows: sulfuric acid concentration 200 g/L, liquid-solid ratio 3:1, leaching time 30 min, stirring rate 200 r/min and leaching temperature 30℃. Under the optimum conditions, the V leaching rate was 97.90%, the Zn leaching rate was 97.11%, the Fe leaching rate was less than 1%, and the Pb leaching rate was less than 0.01%. The results of kinetic analysis showed that the reaction rate of leaching process was controlled by diffusion process. In the acid leaching process, V and Zn entered the leaching solution, and Pb and Fe remained in the leaching residue. The resulting leaching solution can be separated by ion exchange or extraction. The leaching residue contained 0.41wt% vanadium, 0.61wt% zinc, 15.50wt% iron and 47.70wt% lead. The main components were PbSO 4 and FeO(OH), which can be returned to the pyrometallurgical lead smelting system.
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    Optimization of preparation of cassava alcohol sludge-based activated carbon by response surface methodology and its adsorption properties for gallic acid
    Zhilin ZHANG, Lei DING, Qiang ZHOU, Jian YU, Changjin GUO, Dewei ZHANG
    The Chinese Journal of Process Engineering    2021, 21 (7): 794-806.   DOI: 10.12034/j.issn.1009-606X.220204
    Abstract343)   HTML4)    PDF (1377KB)(115)       Save

    The dewatered sludge from the production process of cassava alcohol plant was used as raw material. Response surface methodology was applied to optimize the preparation of cassava alcohol sludge activated carbon. At the same time, a series of characterization analysis was carried out for the optimal product, which was applied to the treatment of gallic acid wastewater. The results showed that the optimal preparation conditions were: activation temperature of 489℃, impregnation time of 14 h, activation time of 51 min, zinc chloride concentration of 21.53%, the adsorption iodine value under this condition was 521.64 mg/g. The results of characterization to CASAC suggested that the BET surface was found as 441.86 m2/g and the average pore diameter as 2.50 nm. It was full of different sizes of small pores on the carbon surface. The activated carbon owned a low metal content but more oxygen-containing functional group after activation process. The effects of carbon dosage, pH, contact time and solution temperature on the removal of gallic acid from water were investigated. It is suggested that the sample carbon could remove gallic acid efficiently, and the removal rate of gallic acid increased with the increase of carbon dosage and the decrease of pH value. The adsorption of gallic acid by cassava alcohol sludgy-based activated carbon was in line with pseudo second-order kinetics model as well as Freundlich isothermal model. The maximum adsorption capacity was 126.72 mg/g. The diffusion mechanism showed that the adsorption process was influenced by the diffusion of liquid film in addition to the diffusion within particles. Thermodynamic analysis indicated that the adsorption of gallic acid was a spontaneous process of heat absorption and entropy increase. This study provided a theoretical basis for the preparation of high-performance activated sludge and the application of high concentration of natural organic wastewater treatment.

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    Effects of hydrophilicity/hydrophobicity of humic acid components on the removal of bromide adsorbed on magnetic ion exchange resin
    LI Ling, Lei DING, Gang XUE, Yunhan JIA, Meiying ZHONG, Dewei ZHANG
    The Chinese Journal of Process Engineering    2021, 21 (7): 807-816.   DOI: 10.12034/j.issn.1009-606X.220217
    Abstract300)   HTML5)    PDF (957KB)(77)       Save

    The effect of different hydrophilic/hydrophobic humic acid on the removal of bromide adsorbed on magnetic ion exchange resin was studied. When the pH value of the solution was 7.0, the presence of four humic acid components (very hydrophobicity, slightly hydrophobicity, polar hydrophilicity, neutral hydrophilicity) reduced the removal efficiency of bromide. In contrast, the hydrophobic components of humic acid had the most significant adverse effect on the removal efficiency of bromide. Humic acid weakened the pH dependence of the adsorption process of bromide on resin. The fractions of humic acid can accelerate the adsorption rate of bromide. The adsorption equilibrium was attained quickly. With or without the fractions of humic acid, the kinetic processes of bromide adsorbed on resin agreed with the pseudo-second-order model. Because of the competitive adsorption, the humic acid fractions reduced significantly the equilibrium adsorption capacity of resin for bromide. The adsorption equilibrium can be simulated by Langmuir and Freundlich isotherm model. The existence of HA components can reduce the spontaneity of adsorption system, and the very hydrophobicity component had more significant effect. The results of this investigation were of great significance for the effective control of bromide in water sources.

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    Study on the comprehensive recovery of zinc from tailings of a lead-zinc ores from Yunnan province
    Bo YANG Xiong TONG Xiao WANG Yonggang XIE Xian XIE
    The Chinese Journal of Process Engineering    2021, 21 (6): 704-712.   DOI: 10.12034/j.issn.1009-606X.220177
    Abstract285)      PDF (871KB)(107)       Save
    Tailings of Pb–Zn ores from Yunnan province of China are of high sulfur content and contains the Pb 0.84% and the Zn 3.67% respectively, it is economic to comprehensive recovery these valuable minerals from the tailings. The results from processing mineralogy of these tailings, the Pb-containing minerals existed mainly as galena and cerusite and the Zn-containing minerals as sphalerite and smithsonite. The laboratory-scale flotation experiment indicated that the valuable minerals were effectively recovered by the differential flotation of sulfide minerals, followed by the desliming and flotation of smithsonite. It is also found that the recovery and grade of Zn concentrate are significantly improved by using the amine collector with the different chain lengths during the roughing and scavenging flotation stage of zinc oxide minerals. Besides, these problems such as a large amount of foam and the difficulty in defoaming existed in the flotation of smithsonite were avoided by using the different chain lengths amine collector. The recovery rate and grade of zinc sulfide concentrates were 23.46% and 13.04%, and the recovery rate and grade of zinc oxide concentrates were 27.86% and 51.69% respectively. The total recovery rate of Zn concentrates was 64.73%. The “Sulphide Ore Priority Flotation-Floating Sulfur Tailings Desliming-Zinc Oxide Flotation” process successfully realized the efficient recovery of lead and zinc minerals in the tailings. In addition, organic amine salts with different carbon chain lengths are used as collectors in the roughing and sweeping stages of zinc oxide, which successfully solves the problems of defoaming difficulties and low concentrate grades that are common in the zinc oxide flotation process. It realizes the efficient recovery of valuable minerals in the tailings, and provides an important basis for the reutilization of this tailings.
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    The simultaneous recovery of lead and tin in zinc oxide dust by carbothermic reduction
    Foguang LEI Minting LI Chang WEI Zhigan DENG Xingbin LI Gang FAN
    The Chinese Journal of Process Engineering    2021, 21 (11): 1304-1314.   DOI: 10.12034/j.issn.1009-606X.220399
    Abstract262)      PDF (1510KB)(109)       Save
    A carbothermic reduction peocess was used to achieve the simultaneous separation and recovery of lead, tin and zinc in zinc oxide dust. The effects of pretreatment to remove fluorine, chlorine and sulfur (Na2CO3-alkali washing and calcination) and adding additives (CaO and bentonite) on the volatilization rate of lead and tin in carbothermic reduction process were investigated. The results show that the volatilization rate of lead and tin were 78.58% and 95.97% respectively when the dust was not pretreated and the conditions were the temperature of 1300℃, the reductant dosage of 14.04% and the holding time of 120min. Under the same conditions, alkali washing and calcination could reduce the volatilization rate of lead and tin. After alkali washing, the volatilization rate of lead and tin reduced to 12.97% and 16.99% respectively. After calcination, the volatilization rate of lead and tin reduced to 30.46% and 57.83% respectively. Increasing the dosage of CaO is beneficial to reduce the volatilization rate of lead and tin. When the dosage of CaO was 5%, the volatilization rate of lead and tin drops to 32.16% and 57.7% respectively. Increasing the dosage of bentonite promotes the volatilization of lead, but has no obvious effect on volatilization of tin. When the dosage of bentonite was 5%, the volatilization rate of lead and tin drops to 37.44% and 83.25% respectively. Using this process, lead-tin alloy (Pb>70%,Sn>5%) and crude zinc (Zn>63%,Pb>9%) are finally obtained at the same time.
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