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过程工程学报 ›› 2023, Vol. 23 ›› Issue (7): 1024-1034.DOI: 10.12034/j.issn.1009-606X.222326

• 研究论文 • 上一篇    下一篇

Y型褶式洁净滤袋多元结构参数对其过滤阻力影响的CFD模拟研究

孙婉莹1， 钱付平2*， 程思敏1， 鲁进利1， 韩云龙1， 庄乾双3   

  1. 1. 安徽工业大学建筑工程学院，安徽 马鞍山 243032 2. 安徽工业大学能源与环境学院，安徽 马鞍山 243032 3. 南通恒清环保科技有限公司, 江苏 南通 226561
  • 收稿日期:2022-09-09 修回日期:2022-10-12 出版日期:2023-07-28 发布日期:2023-07-28
  • 通讯作者: 钱付平 fpingqian@163.com

CFD simulation study on influence of multi structural parameters of Y-shaped pleated clean filter bag on filtration resistance

Wanying SUN1,  Fuping QIAN2*,  Simin CHENG1,  Jinli LU1,  Yunlong HAN1,  Qianshuang ZHUANG3   

  1. 1. School of Civil Engineering and Architecture, Anhui University of Technology, Ma'anshan, Anhui 243032, China 2. School of Energy and Environment, Anhui University of Technology, Ma'anshan, Anhui 243032, China 3. Nantong Hengqing Environmental Protection Technology Co., Ltd., Nantong, Jiangsu 226561, China
  • Received:2022-09-09 Revised:2022-10-12 Online:2023-07-28 Published:2023-07-28
  • Contact: QIAN Fu-Ping fpingqian@163.com

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摘要： 为研究褶式滤袋褶数增加引起的褶间距变化对滤袋过滤性能的影响，提出一种新型Y型褶式滤袋，研究了多元几何特性对过滤压降的影响。利用GeoDict软件构建聚酯纤维滤料三维过滤介质模型，用于Y型褶式滤袋的宏观数值模拟研究，基于响应曲面法探究Y型结构下褶式滤袋多元结构参数对其过滤性能的影响。研究结果表明，Y型褶式滤袋相较于常规8, 16褶滤袋过滤压降均有所降低。Y型褶式滤袋(褶数NY=8，开口角α=30°，内凹直径d=228 mm)的过滤面积相较于常规8褶滤袋增加58.04%，出口速度分布均匀性提高21.23%；其出口速度分布均匀性相较于常规16褶滤袋提高28.51%。Y型褶式滤袋的最优结构参数为NY=12，α=20.17°，d=240.18 mm，过滤压降达到最小值136.67 Pa。

关键词: 褶式滤袋, 过滤压降, 渗透模型, 结构参数, 数值模拟

Abstract: It has been proved by long-term practice that pleated filter bags can solve the problem of increasing the filtering area without changing the main equipment and the floor area of the bag filter. However, the filtering performance of this folded filter bag is acceptable only when the number of folds is low. When the number of folds is high, the shortening of the fold spacing will have a certain impact on the filtering and ash removal. In order to study the influence of the change of pleat spacing caused by the increase of pleat number on the filtration performance of pleated filter bags, a new Y-shaped pleated filter bag is proposed in this study to explore the influence of multivariate geometric characteristics on the filtration pressure drop. The three-dimensional filter medium model of polyester fiber filter material is constructed by using GeoDict, and the filter medium penetration model is obtained for the macro numerical simulation of Y-shaped pleated filter bag. Based on the response surface method, the influence of multi structural parameters of Y-shaped pleated filter bag on its filtration performance is explored. The research results show that within a certain range of filtration velocity, GeoDict simulation can be used to replace the experimental test. And the filtration pressure drop of Y-shaped pleated filter bag is lower than that of conventional 8 and 16 pleated filter bags. Wherein, compared with the conventional 8-pleated filter bag the filtration area of Y-shaped pleated filter bag increases by 58.04% when the number of Y-pleats (NY) is 8, the opening angle (α) is 30°, and the concave diameter (d ) is 228 mm, and the outlet velocity distribution uniformity increases by 21.23%. The uniformity of outlet velocity distribution is 28.51% higher than that of conventional 16-pleated filter bag. The optimal structural parameter of Y-shaped pleated filter bag is NY=12, α=20.17°, d=240.18 mm, and the filtration pressure drop reaches the minimum value of 136.67 Pa.

Key words: Pleated filter bag, Filtration pressure drop, Infiltration model, Structural parameters, Numerical simulation