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    Separation of low-concentration copper ions via the joint effect of electro-sorption and electrodeposition
    Meiqing HU Wei JIN
    The Chinese Journal of Process Engineering    2021, 21 (8): 976-984.   DOI: 10.12034/j.issn.1009-606X.220188
    Abstract406)   HTML7)    PDF (1628KB)(160)       Save
    Due to the significant importance in modern electronic devices and chemical products manufacture, considerable copper ions have been discharged into the global environment, which requires an effective way to remove and recover. Many conventional techniques have been explored, such as solvent extraction, ion exchange and precipitation. It has been demonstrated that electrodeposition is a promising way to recover copper ions as metallic products, however, it is difficult to directly use electrodeposition for copper recovery in acidic low-concentration copper-containing wastewater due to the performance of inefficient and time-consuming with low-quality products. To achieve efficient separation in the dilute wastewater system, a new stepwise method of electro-sorption and electrodeposition was proposed in this study. Initially, the ACF/CoS had been readily prepared as the low-cost and stable electrode, presenting excellent properties of a larger specific surface area of 33.2 m2/g and specific capacitance of 141.2 F/g at 5 mV/s. It can effectively recovery copper ions by electro-sorption method within 90 min, and the copper ion was concentrated from 30 mg/L to 500 mg/L after desorption and concentration process. Subsequently, it was connected to the turbulent reactor for enhanced electrodeposition, to overcome the bottlenecks of concentration polarization. The results showed that under the voltage of 0.25 V and the current density of 150 A/cm2, the recovery of copper ion can reach 99%, and the energy consumption was only 1.35×10?2 kW/h, which was 50% and 15% lower than the traditional electrodeposition and enhanced electrodeposition under the voltage of 0.40 V. Consequently, with the efforts of the effective electrode and improved mass transfer, the joint method of electro-sorption and electrodeposition exhibits a good prospect for the efficient treatment of low concentration metal wastewater and the recovery of low concentration metal ions.
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    Molecular dynamics simulations of short-chain lithium polysulfides clustering in ionic liquids
    Tianyuan HU, Yanlei WANG, Feng HUO, Hongyan HE
    The Chinese Journal of Process Engineering    2021, 21 (7): 847-856.   DOI: 10.12034/j.issn.1009-606X.220221
    Abstract391)   HTML9)    PDF (1273KB)(180)       Save

    Ionic liquids have been widely used in lithium-sulfur battery electrolytes in recent years due to their excellent physicochemical properties and the ability to inhibit the dissolution of lithium polysulfides intermediates. Among those products during the battery cycling processes, insoluble Li2S and Li2S2 are inclined to aggregate and deposit on the electrode surface, affecting the battery performance. However, there are few studies on the microscopic mechanism of their clustering behaviors and electrolyte properties. In this work, the microstructure of Li2S/Li2S2 in ionic liquids and the formation of clusters were studied by DFT calculations and molecular dynamics simulations. From the optimized configurations using DFT methods, it can be seen that ionic liquids and Li2S/Li2S2 always tended to form a "cation-short chain polysulfide-anion" sandwich-like structures. By analyzing the microstructures of the molecular dynamics simulation systems, it can be found that the methyl group in side chain of cation mainly interacted with S in Li2S/Li2S2, and the Li-S interaction between short-chain polysulfides was much stronger than Li-O interaction in anions. The results of cluster size distribution showed that short-chain polysulfides were more likely to form large clusters in the [TFSI]-based ionic liquid, while the proportion of large clusters in Li2S2 system was higher than Li2S systems. Moreover, the tendency of forming large clusters increased with the concentration of Li2S/Li2S2. Additionally, stronger coordination ability of anions brought smaller proportion of large Li2S clusters. However, the configuration characteristics and interaction forms of anions-Li2S will also affected the sizes and structures of clusters. These understandings could provide theoretical guidance for future systematic studies on screening and designing ionic liquids electrolytes for lithium-sulfur batteries.

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    Temperature sensitivity of methane hydrate formation in porous media near freezing point
    Jianzhong ZHAO Qiang GAO Dong YANG Chi ZHANG
    The Chinese Journal of Process Engineering    2021, 21 (11): 1355-1363.   DOI: 10.12034/j.issn.1009-606X.220367
    Abstract339)      PDF (1137KB)(106)       Save
    Hydrate based technology is a potential approach for gas storage, separation, desalination, and carbon dioxide capture. At the same time, natural gas hydrate is also one of the potential important energy because of its huge resources. Most natural gas hydrates exist in natural porous media while it has unique properties in porous media. At the same time, with the increase of global temperature, the sensitivity of methane hydrate sediment has uncertainty on reservoir stability and potential environmental impact at low temperature. In this study, the formation process and kinetics of gas hydrates in silicon sand (0.1~0.5 mm) were investigated. The pressure and temperature profile, reaction rate, and gas uptake were studied at 273.75, 273.85, and 273.95 K. According to the change of temperature and reaction rate, the hydrate formation process presented three obvious stages. In different stages, the temperature and reaction rate showed unique characteristics, such as peak value, duration, and so on. At the same time, they were very sensitive to the reaction temperature. In the first stage, the peak value of temperature was the highest, but the duration time was the shortest. In the second and third stages, the temperature peak was gentle and the duration time was relatively long. The change of reaction rate was like that of temperature, the peak and average value of reaction rate decreased with the increase of temperature. The final gas content and hydrate saturation also slightly decreased with the increase of reaction temperature. The final saturation of hydrate, aqueous phase, and gas-phase was calculated in the pore of silicon sand. The analysis of the results showed that the commencement of hydrate growth was sensitively related to temperature, and the scatter of the onset of hydrate growth was greater at low temperatures.
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    Effect of surface modification of activated carbon on its specific capacitance and mechanism of energy storage
    Dapeng WANG Baoan FAN Fen GUO Ya HU
    The Chinese Journal of Process Engineering    2021, 21 (6): 724-733.   DOI: 10.12034/j.issn.1009-606X.220124
    Abstract337)      PDF (599KB)(116)       Save
    The surface of activated carbon was modified by melted sodium sulfide and its specific capacitance was evaluated by the cyclic voltammetry experimental data. The reason for specific capacitance changed with this treatment and the mechanism of energy storage were investigated by FT-IR, BET, EIS, and electrophoresis experiments. The results showed that the specific capacitance of activated carbon in 10% sodium sulfate electrolyte solution was elevated from 44.6 F/g to 80.8 F/g after treated with sodium sulfide at 1000℃ for 1 h. The increment of specific capacitance mainly came from double-layer capacitance and secondarily from redox pseudocapacitance (the ratio of pseudocapacitance to total capacitance was only 5.6%). After adding 37 mmol/L ferric chlorides in the electrolyte solution, the specific capacitance was further elevated to 103 F/g, in which the proportion of pseudocapacitance capacitance to total capacitance amounted to 12.6%. However, the capacitance value was unstable and decreased gradually during subsequent cycles, which may be caused by the electronegativity of the activated carbon surface. It had been verified by the electrophoresis experiment that the surface of activated carbon after heat treatment by sodium sulfide was positively charged. The law of same charge mutual repulsion lead to unstable adsorption of Fe3+ on the surface of activated carbon. However, if 30 mmol/L K3[Fe(CN)6] was added in the electrolyte solution, the specific capacitance was promoted to 126 F/g and kept stable, even slightly and slowly increased during subsequent cycles. The cyclic voltammetry curve showed that the specific capacitance at this time still mainly came from the double-layer and the EIS experiment confirms that the charge exchange resistance was dramatically reduced when the [Fe(CN)6]3– anion appeared in the electrolyte solution. According to the shape of the CV curve and the results of EIS, FT-IR and BET, it can be concluded that the energy-storage mechanism of activated carbon changed from physical double-layer to physical and chemical double-layer together with redox pseudocapacitance after treated by sodium sulfide.
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    Benchmarking analysis on energy efficiency performance of temperature swing adsorption carbon capture system
    Lijin CHEN Shuai DENG Junyao WANG Ruikai ZHAO Li ZHAO Shuangjun LI Zhihao GUO
    The Chinese Journal of Process Engineering    2021, 21 (10): 1225-1235.   DOI: 10.12034/j.issn.1009-606X.220264
    Abstract324)      PDF (1581KB)(163)       Save
    An accurate and reasonable energy efficiency analysis is significant to the scale-up development of carbon capture technology. It is not only a preliminary preparation to the final energy-saving proposal of carbon capture technology, but also an important data basis to sustainable performance evaluation of carbon capture process with aims on green, clean and low-carbon. Therefore, in addition to exploring the mechanism on energy conversion of carbon capture process, it is urgent to establish a benchmarking analysis methodology of energy efficiency performance which features on easy-to-operate for the demand of engineering sector, so that the performance cognition of typical capture technologies could be accumulated and compared on a reasonable and unified evaluation platform. Based on the benchmarking analysis method, the methodology of energy efficiency performance on temperature swing adsorption (TSA) is presented, including processes, parameters, model, etc. The effect of adsorption temperature and desorption temperature on the energy efficiency performance of TSA was analyzed, the feasibility of proposed method is demonstrated and quantified, and the influence of boundary changes on the evaluation results was discussed as well. The proposed method could provide a generalized guidance to the benchmarking evaluation of energy efficiency performance of carbon capture with specific case.
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    Analysis of thermal properties of paraffin/silver nanoparticle CPCM in cylindrical system
    Runjie ZHANG Bo LUO Zhongjie LI Guojun YANG Yixin LIN
    The Chinese Journal of Process Engineering    2021, 21 (11): 1364-1372.   DOI: 10.12034/j.issn.1009-606X.220349
    Abstract323)      PDF (1612KB)(160)       Save
    Because of the latent heat of phase change, phase change materials (PCM) are used in thermal management in various fields. As a new energy source, lithium power batteries have been widely used in electric vehicles in recent years. As an effective passive cooling method, phase change cooling can effectively slow down the heat accumulation of lithium batteries. To apply phase change materials to alleviate the thermal runaway of lithium batteries, a paraffin/silver nanoparticle composite phase change material (CPCM) cylindrical system was established, and the phase change model and the volume of fluid (VOF) model were used to study the melting process of phase change materials. The change of the air/paraffin gas-liquid interface and the liquid phase distribution of the paraffin was obtained during the initial period, which was in good agreement with the experimental results. On this basis, the heat absorption and heat storage of the phase change process were analyzed. In the initial stage of melting, the bottom solid-phase heat storage was higher than the wall heat flux. As the liquid phase area expanded, the melting rate decreased, and the wall heat flux was basically the same as the solid phase heat storage of the PCM. After 360 s, the heat flux on the top wall and the solid-phase heat storage continued to decrease to zero. Simultaneously, simulations of paraffin/silver nanoparticle CPCM with different mass fractions showed that adding 0.5wt%~2wt% of silver nanoparticles can improve the thermal conductivity of paraffin, but the latent heat reduced. When the phase change process was over, the heat absorbed by the material was converted into sensible heat. The heat transfer on the bottom surface was reduced and energy mainly carried out through the vertical wall. Besides, the flow of the liquid phase during the melting process was analyzed. The liquid layer of the phase change material thickened, and the Nusselt number decreased and tended to stabilize. Increasing the silver nanoparticle concentration reduced the Nusselt number.
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    Optimization of CO 2 absorption process parameters of blast furnace gas based on response surface methodology
    Jinxing ZHANG Yang ZHANG Zhijia HUANG Liping ZHU
    The Chinese Journal of Process Engineering    2021, 21 (8): 985-992.   DOI: 10.12034/j.issn.1009-606X.220245
    Abstract301)   HTML2)    PDF (1069KB)(153)       Save
    In the practical engineering application of carbon capture and separation of blast furnace gas in steel plant, process parameter optimization is one of the effective ways to reduce the energy consumption of carbon capture system regeneration. In order to explore the influence of the interaction between the factors of carbon capture system on the regeneration energy consumption of regeneration tower, this work takes the blast furnace gas alcoholamine solution absorption CO2 capture system as the research object, combines Aspen Plus with response surface methodology (RSM) to study the lean liquid temperature, lean liquid load, and regeneration tower pressure on the carbon capture system regeneration energy consumption influences. The accuracy of the numerical model was verified by comparing with the experimental data in literature, on this basis, the Aspen Plus simulation data was used as a sample, and the regenerative energy consumption in the sample was used as the response value. The mathematical model was established using the response surface method to obtain the optimized parameter combination with the lowest regenerative energy consumption. The numerical simulation results showed that the lean liquid temperature, the lean liquid load, and the regeneration tower pressure all had significant effects on the regeneration energy consumption, and there was an obvious interaction effect between lean liquid load and regeneration tower pressure. The interaction between the lean liquid temperature and the lean liquid load and the lean liquid load and the pressure of the regeneration tower showed that the change of the lean liquid load and the pressure of the regeneration tower affected the energy consumption of regeneration. The response surface optimization obtained the best process parameters: the lean liquid temperature of 30℃, the lean liquid load of 0.24 mol/mol, the regeneration tower pressure of 1.80×105 Pa, regeneration energy consumption of 3.12 GJ/t, which was 28.4% lower than that of the benchmark experimental program.
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    Effect of moisture content and temperature on Chinese medicine residue pyrolysis characteristics
    Guanyi CHEN Xuhui QIU Qianqian GUO Jian LI Bin LIU Zeng DAN Beibei YAN Lei DONG Zhaoling ZHANG
    The Chinese Journal of Process Engineering    2021, 21 (9): 1108-1116.   DOI: 10.12034/j.issn.1009-606X.220193
    Abstract271)      PDF (3173KB)(139)       Save
    It is very important to develop a clean treatment for Chinese medicine residue. In this study, Chinese medicine residue pyrolysis characteristics were investigated by pyrolysis in lab-scale fixed bed with thermo-gravimetric analyzer. The influence of moisture content and pyrolysis temperature on products distribution and their components and characteristics, as well as the distribution rule of N element in gas phase, liquid phase and solid phase were studied in detail. The results showed that the Chinese medicine residue used in this study was completely pyrolyzed in 650~850℃. Increasing the temperature in this range was beneficial to the pyrolysis process and improved the pyrolysis efficiency and the quality of combustible gas. Decreasing the nitrogen content in gas product and pyrolysis char while the content in pyrolysis oil increased. Reducing the moisture content can improve the pyrolysis efficiency. It caused the content of nitrogen compounds in the pyrolysis oil increased and promotes the migration of nitrogen elements to the liquid phase. During the drying of traditional Chinese medicine residues, the content of alkali metals was reduced, which affected the composition of pyrolysis oil. Increasing the pyrolysis rate can also affect the pyrolysis product composition and nitrogen distribution to a certain extent. This study could provide a theoretical basis for the development of pyrolysis technology of Chinese medicinal residues.
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    Analysis and optimization of air cooling performance of battery pack based on air volume regulated by filter plate
    Guangxin CHU Mengtao YU
    The Chinese Journal of Process Engineering    2021, 21 (10): 1236-1244.   DOI: 10.12034/j.issn.1009-606X.220283
    Abstract242)      PDF (1767KB)(121)       Save
    With the global trend of advocating environmental protection, energy conservation and emission reduction, and low-carbon travel, electric vehicles have been vigorously developed. As the power source of electric vehicle, power battery pack is one of the core components of electric vehicle. At present, the mainstream battery used in electric vehicles at home and abroad is lithium-ion battery, which has the advantages of high power density and energy density, low cost, long service life and no memory effect. But its performance is greatly affected by temperature. Therefore, it is imperative to carry out thermal management of electric vehicles. Firstly, the capacity, resistance and temperature rise of 18650 lithium-ion battery were tested by building a test platform; then, the consistency between the simulation results of single temperature rise and the experimental results was compared; finally, the power lithium-ion battery pack model was established, through single factor analysis and orthogonal experiment, the effects of filter plate free area ratio, battery spacing, wind speed and battery bottom distance on the battery were studied. The influence of maximum temperature and temperature difference were studied. When the battery was discharged at 1 C, it was concluded that adding filter plate improves the consistency of temperature field of battery pack, and the temperature difference of battery pack was the minimum when the free area ratio of filter plate was 0.1, 0.9 and 0.9. With the increase of wind speed, the maximum temperature decreased,temperature difference of battery pack first increased and then decreased. With the increase of battery spacing, the maximum temperature of battery pack first increased and then decreased, the temperature difference first increased, then decreased and increased at last.With the increase of the distance from the bottom of the battery, the maximum temperature of the battery pack first decreased and then increased. Finally, the best combination of 6 m/s, 4 mm and 4 mm was obtained by orthogonal experiment, which decreased 22.5% and 74.8% respectively compared with the maximum temperature and temperature duffurence before optimization.
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    Kerf-loss silicon encapsulated with Zn/N co-doped carbon as anode material for lithium ion batteries
    Qiqi ZHOU Xuzhong GONG Zhi WANG Junhao LIU
    The Chinese Journal of Process Engineering    2021, 21 (6): 713-723.   DOI: 10.12034/j.issn.1009-606X.220143
    Abstract218)      PDF (2855KB)(93)       Save
    Because there is still a long way to go before kerf-loss silicon can be reused for solar-grade feedstock, which requires that the purity of silicon reaches at least 6 N, it is meaningful and feasible to apply the kerf-loss silicon to the raw material for anode material used in lithium-ion batteries. In this work, the kerf-loss silicon encapsulated with Zn/N co-doped carbon mesoporous core-shell structure had been rationally designed and constructed. PDDA acts as a "glue" to bond phenolic resin and Si. It was believed that the introduction of PDDA can solve the problem that the heterogeneous nucleation of phenolic resin can not be realized on the surface of kerf-loss silicon, which may be caused by the larger scale and irregular morphology of kerf-loss silicon. The co-doping of Zn and N improved the conductivity of the wSi@NC/Zn-2 electrode and inhibited the occurrence of side-reaction. At the same time, the carbon shell could alleviate the huge volume expansion and accelerate the transportation of Li-ion. Thanks to the co-doping of Zn and N and the porous carbon shell, the obtained wSi@NC/Zn-2 electrode delivered a reversible capacity of 1392 mAh/g after 300 cycles at a current density of 0.2 A/g. When tested at a heavier current at 0.5 A/g, the wSi@NC/Zn-2 electrode still exhibited a reversible specific capacity of 1082 mAh/g. At the same time, the wSi@NC/Zn-2 electrode also showed a pretty good rate of performance. When tested at 0.5, 1, 2, 3, 4, 5 and 0.5 A/g, reversible capacities of ~1704, 1345, 1157, 1038, 884, 752 and 1638 mAh/g were obtained. Once the current density returned back to the initial value, namely 0.5 A/g, the reversible capacity could reach 96% of initial discharge capacity, showing good capacity recovery capability.
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    Study on the catalytic degradation of dibutyl phthalate by ferric cerium bimetal in electric-Fenton system
    Yingjun ZHENG, Hailing MENG, Zailiang LIU, Han ZHOU, Junjie ZHU
    The Chinese Journal of Process Engineering    2021, 21 (7): 857-864.   DOI: 10.12034/j.issn.1009-606X.220135
    Abstract142)   HTML75)    PDF (1211KB)(98)       Save

    Dibutyl phthalate as a plasticizer is widely used in all walks of life. As an endocrine interferon, the pollution caused by it cannot be ignored, and it will harm the health of biology and human body. Because it is difficult to degrade effectively in common wastewater treatment processes, it is urgent to find effective treatment methods. As one of the advanced oxidation technologies, electro-Fenton has great advantages in treating refractory wastewater and has made many achievements. But the difficulty of electro-Fenton technology is to find an efficient and reusable catalyst. In this work, an efficient bimetal catalyst for the treatment of dibutyl phthalate in electro-Fenton system was studied. Aluminum modified bimetallic catalyst Fe-Ce/Al-MCM-41, was prepared by hydrothermal-calcination method using MCM-41 as template and characterized by XRD, BET and FT-IR. Taking dibutyl phthalate simulated wastewater as the treatment object, the effects of four different conditions, such as initial pH, catalyst dosage, current intensity and oxygen flux, on the degradation efficiency of Perth-carbon felt electro-Fenton system were discussed, and the best operation conditions were found. The characterization results showed that the loading of metal ions did not change the mesoporous structure of MCM-41, which provided sufficient active sites for the follow-up reaction. Under the best experimental conditions, the removal rate of 10 mg/L DBP was 97.1%, the removal rate under acidic and neutral conditions was more than 92.1%, and the removal rate of DBP was reduced under alkaline conditions. Through the comparative experimental analysis of the degradation mechanism, it was found that the iron and cerium bimetallic catalyst had good catalytic activity for the degradation of dibutyl phthalate in electric-Fenton system. Among them, iron ion and cerium ion participated in the catalytic reaction and had synergistic effect, while aluminum ion did not directly participate in the catalytic reaction, but the addition of aluminum ion can improve the catalytic performance of the catalyst. In addition, carbon felt as a cathode had a certain adsorption effect. The main active substance in the electro-Fenton system for the degradation of DBP was ·OH, degrades the target pollutants by the oxidation of ·OH.

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